Tag Archives: sprint

Drilling the Fairing Panel

I have blogged about my fairing damage here but now that I have the new panel, I have to refit the switch for my heated grips. This is the third Sprint ST955 that I’ve fitted with heated grips so thought it was about time that I shared the method…

Firstly, make sure that you are somewhere warm. It was -1ºC in my garage yesterday and there’s nothing quite like cold fingers for screwing up and scratching the nice new (expensive) paintwork!

Here we are in the kitchen…

I have fixed the template (which comes with the kit) to the panel with masking tape. Use lots of this as it is the perfect protection against a wayward drill or rats-tail file!

Small drill and a steady hand…

Remove the template. I hope you made a copy of it because it is strictly a single-use item!

Mask off the cut-out with yet more masking tape and apply rats-tail file (carefully)

Use a small flat file to cut out the shape of the switch.

Clean kitchen.

Polish panel.

Fit to bike.

Job done.

R&G’s are next…

R&G Crash Bungs (Updated 07-Apr-10)

Bought some of these to fit to my Sprint (see “Oops… post here)

On the 955 Sprint, the engine mounting bolts align perfectly with the cut-out in the fairing, so no cutting required and no fancy expensive ironwork behind the fragile plastic bits!

The fitting has taken a lot longer than I thought; there was no way that I could undo the two engine mounting bolts to fit the crash protectors. The obvious answer was to ask my dealer to do it whilst the bike was being serviced. With the fairings off and an experienced tech, it was the work of a few minutes.

Now I feel that I have finally laid my little driveway “incident” to rest.

Who Needs A Fender Extender? (Update 08-Mar-10)

It’s that time of year again. This is the state of the rear of my bike when I got to the office yesterday after 100 miles of pissing rain and English roads. I have to remove my backpack from the topbox which involves getting wet and dirty hands. Not the best way to show up for a meeting whilst trying to maintain the image of year-round bikers as anything but idiots! (What do you mean we are?)

Dirty Box

The Triumph rear fender extender is about £8 so I bought one this morning. Interestingly the front fender extender (which is much smaller) is about £20! ???

Fitting

Easy. Three socket head screws and bolts straight on (once you’ve removed the number plate and drilled the holes in the plastic rear mudguard)

Before:

Fender Extender - Before

After:

Fender Extender - After

It looks a bit weird – but does a brilliant job of keeping the crap off the topbox.

Update: 8th March 2010

I have been on the lookout for a front extender since I wrote this blog in November 2009. You see them sometimes on eBay where the seller is selling a “Front Fender” but the photo shows the Triumph extender fitted.

As this is a £20 part, I’m happy to bid on these even if I don’t need the whole piece.

I’ve also blogged about motorcycle_recycle (eBay seller) before, as they supplied the 955i engine for my Sprint. Last week, one of these came up on their shop and I got it for the only bid of £7.99

Now I have to remove the four plastic pop rivets, find some replacements and fit to my Sprint.

So What Should I Do With These Wheels? (Updated 12-Apr-10)

Not a rhetorical question; I really don’t know what to do with these wheels!

When I bought my latest Sprint ST (the one that I dropped in a previous post), I was told that the previous owner had the wheel powder coated gold because he didn’t like the standard black colour scheme.

Here they are:

Gold Wheels: Front

Gold Wheels: Rear

Now don’t get me wrong – it’s a beautiful job, but gold? I don’t think so… more like dirty custard.

Options:
1. Put up with it (cheapest)
2. Swap black wheels from my old ST (wrong tyres)
3. Get them re-coated (off the road)
4. Buy some on eBay, get them coated in a proper gold.

Update 9th March 2010

This has taken a while but “all things come to those who wait – especially on eBay!

The front wheel came up first and I secured it for £30 – bargain!

The rear wheel was £90 but came with a part-worn Bridgestone 021; again a bargain in my view when they are £400-odd new and £200+ from most breakers.

A call to my mate Gary Beresford who has agreed to run them up on his machine to check integrity, bearings and rebalance. He will also fit a part-worn Bridgestone 021 front that I picked up from a mate (swapped for a bedside cabinet!)

Update 7th April 2010

I have fitted a BT020 front tyre as I prefer the older compound to the softer BT021.

Next I have to swap the front disks from my current bike and fit the wheels…

Update 12th April 2010

Here they are fitted:

Job done…      Next.

Oops! Dropped my Sprint – Updated 2-Feb-10

October 23rd 2009

Well, had to happen sooner or later…

I reversed my bike out of the garage (as normal) but for some reason (that escapes me, but which I now regret), I flicked the sidestand up. Leaned the bike over onto the (non-existent) sidestand and over she went.

The most embarrassing thing about it is that there was no way that I could pick the bl**dy thing up on my own – I had to draft in a very understanding neighbour and between the two of us, we hauled it back upright.

Now the damage.

The previous owner was a bit of an engineer and made his own crash bungs. Unfortunately, he had fixed them to the fairing rather than to the frame, so all they did was bend the bracket and physically break the fairing.
Fairing Damage October 2009
More Fairing Dama October 2009ge
Also snapped the gear linkage but this was a (relatively) simple fix – a new threaded rod from my local dealer (£8) – I suspect that the fairing damage will be a little more expensive than that!

Update 26-Oct-09
Took off the offending crash bung today and found that the underlying bracket (the one that holds the aux power socket) had just folded up. The bung had neatly punched a hole in the fairing:

Hole
Bent Bracket

Update 12-Nov-09: “How Much???”

Cost of a left hand fairing panel £250+VAT, plus £25 for the decal…

So off to eBay and found this:

Didn't know they came in this colour...

Part Number (stamped inside) 2301746, which according to my dealer and a quick Google search, doesn’t exist. I know that Triumph make all the panels and paint them on-site at Hinckley (I watched them during a factory tour) and this one must have escaped the process. It is plain ABS in the original colour. £5.50 + £8.00 postage. That’s more like it. I estimate about £100 to get it smoothed and painted in Tornado Red, plus £25 for the decal.

Update January 21st 2010

Prepped, painted and “decal-ed” (at last):

Not altogether a happy ending as the (financial) damage was worse that I had estimated (and to be fair, worse than my dealer had imagined as well). Don’t get me wrong – it’s a great job and I would have gladly plugged the paintshop on here, but at £150 + VAT (£176.25) it’s not a million miles away from the price of a brand new part from Triumph.

Total cost:
Panel: £13.50
Decal: £26.97
Paint: £176.25

Total: £216.72

[does anyone know how to insert justify tabs into html docs like this?]

All that’s required now is to cut the hole for the heated grip switch and fit the fairing panel.

Update 29th January 2010

Bought some of these to fit to my Sprint.

On the 955 Sprint, the engine mounting bolts align perfectly with the cut-out in the fairing, so no cutting required and no fancy expensive ironwork behind the fragile plastic bits!

Update 2nd February 2010

Now that I have the new panel, I have to refit the switch for my heated grips. This is the third Sprint ST955 that I’ve fitted with heated grips so thought it was about time that I shared the method…

Firstly, make sure that you are somewhere warm. It was -1ºC in my garage yesterday and there’s nothing quite like cold fingers for screwing up and scratching the nice new (expensive) paintwork!

Here we are in the kitchen…

I have fixed the template (which comes with the kit) to the panel with masking tape. Use lots of this as it is the perfect protection against a wayward drill or rats-tail file!

Small drill and a steady hand…

Remove the template. I hope you made a copy of it because it is strictly a single-use item!

Mask off the cut-out with yet more masking tape and apply rats-tail file (carefully)

Use a small flat file to cut out the shape of the switch.

Clean kitchen.

Polish panel.

Fit to bike.

Job done.

R&G’s are next…